In today’s society, electric scooters have become a popular urban travel tool, providing people with a convenient and environmentally friendly way of traveling.
However, with the rapid development of the electric scooter market, consumers are demanding more and more product quality and performance.
Therefore, building the best quality electric scooters has become one of the important tasks for manufacturers. Through continuous innovation and technological enhancement, manufacturers are committed to building high-quality and high-performance electric scooters to bring users a safer, more comfortable and convenient traveling experience.
Factors Affecting the Build Quality
So what are the factors that influence building a good quality electric scooter?
Material
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Aluminum, carbon fiber, magnesium, iron and wood.
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Technics
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Casting and forging
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Motor
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There are two types of motors commonly used in electric scooters: brushed motors and brushless motors.
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Battery
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The battery is the lifeblood of the electric scooter, and its specifications not only affect the range of the electric scooter, but also directly affect the performance of the electric scooter.
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Brake System
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The brakes on an electric scooter are applied in three ways: by shutting off the motor, by the motor providing a reaction force, and by providing external resistance.
The motor of an electric scooter is integrated with the rest of the wheel, so when the power is turned off, the wheel quickly loses power and creates a lot of friction, stopping the wheel from turning.
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Suspension Type
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Typically, the suspension system of an electric scooter includes components such as front forks, rear shock absorbers and springs. These components reduce ground vibration, improve riding comfort, and ensure that the vehicle remains stable while traveling.
Different makes and models of electric scooters may utilize different types of suspension systems.
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Tire Type
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As the key component connecting the scooter to the ground, the quality of tires directly affects the riding experience and safety.
Currently, pneumatic tires and solid tires are common in the market.
Pneumatic tires are usually applied to consumer-grade electric scooters, which have good shock absorption performance and improve riding comfort;
Solid tires are commonly used in shared electric scooters and small wheel diameter low-cost models, which are durable and not easy to damage, and are suitable for meeting short-distance transportation needs.
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Waterproof Leveling
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IP Ratings
IP ratings are an international standard that evaluates the level of protection a device provides against dust, solid objects, and moisture. IP ratings consist of two numbers; the first indicates the device’s dust protection level, and the second indicates its water protection level. If either has not been tested, an X is used. Some adult electric scooters have varying levels of water resistance, and understanding their IP rating is critical for determining their dust and moisture resistance.
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Light System
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The lighting system of an electric scooter usually consists of a headlight, a taillight, and a blinker. The headlight is used to illuminate the road ahead to ensure the safety of the rider. The tail light is used to alert vehicles and pedestrians behind to avoid accidents. The flashing light improves the visibility of the rider at night or in low visibility conditions.
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Technics-Casting & Forging
Advantages
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Casting
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The process of forming metal by heating it to a liquid state and then pouring it into a mold.
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1. It can produce metal parts with complex shapes and is suitable for mass production.
2. Saving labor costs and high production efficiency.
3. Can produce large parts, such as automobile engine blocks.
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Forging
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A processing method in which a metal is heated to a certain temperature and then plastically deformed under force to achieve a desired shape and size.
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1. It can increase the density and strength of the metal, making the parts more durable.
2. can improve the plasticity and toughness of the metal, making the parts more impact-resistant.
3. Suitable for the production of high-quality parts, such as aircraft engine parts.
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Material
Lightweight
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Anti-corrosion
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Good heat dissipation
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High strength
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Not easy to deform
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Eco-friendly
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Low cost
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Malleable
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Aluminum
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✔
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✔
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✔
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Carbon Fiber
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✔
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✔
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✔
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✔
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Magnesium
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✔
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✔
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✔
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✔
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✔
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Iron
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✔
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✔
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✔
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✔
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Wood
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✔
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✔
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Motor
Motor Type
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Brushless Motors
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Brush Motors
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Images
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Availability time
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Higher level
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The first electric scooter motors introduced
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Cost
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Higher (about $200 – $300)
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Lower (about $100 – $150)
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Depending on the power, speed, and torque of the motor, the cost is not the same.
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Efficiency
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80-90%
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75-80%
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Longevity
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Longer (approx. 10,000 hours)
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Shorter (about 5,000 hours)
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Maintenance
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Low (no brush replacement required)
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Higher (brush wear)
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Noise level
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Lower (smooth running)
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Higher (due to brush friction)
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Speed control
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Precision (better speed control)
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Not so precise.
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Torsion
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High (consistent torque)
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Variable (torque fluctuation)
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Vehicle type
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Most high-end electric scooters
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Low-cost models
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Battery
Common Battery Specifications for Electric Scooters
Battery Energy
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Range
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Charging Time
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Applicable Models
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130 Wh- 650 Wh
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10-25 miles
(16-40 km) |
2.5-6 hours
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Entry-Level / Economy / Commuter Scooters
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650-1000 Wh
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15-30 miles
(24-48 km) |
4-9 hours
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Mid-Range Scooters, Commuter Scooters
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1000 Wh-3000 Wh
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30-90 miles
(48-144 km) |
10 hours or more
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High-Performance Electric Scooters
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These are just average estimates, and some models may fall below or above the given ranges.
Test conditions: smooth road surface, temperature 23°C, 65KG rider in low gear at constant speed. |
Braking System
Drum Brake
Working Principle: Drum brakes are mounted inside the wheel hub and have built-in brake shoes or pads. When the brake shoes or pads are pushed outward, they come into contact with the drum and create friction to slow down the rotational speed.
1. Advantages
- Easy to maintain and usually have a long service life.
- Not easily damaged.
- Provides good performance even in wet conditions
2. Disadvantages
- Drum brakes are heavier than other types of brakes (e.g., disc brakes).
- Drum brakes are heavier than other types of brakes (e.g., disc brakes) and provide slightly less braking power than disc brakes. They provide slightly less braking power than disc brakes, but they provide an overall good braking system, second only to disc brakes.
- Are prone to overheating.
- Difficult to remove or service.
- Not suitable for off-road riding.
Disk Brake
1. Classification
Hydraulic Disc Brake: The hydraulic brake system is a sealed vacuum system consisting of lines, hoses and reservoirs filled with special hydraulic fluid.
Semi-Hydraulic Disc Brakes: Semi-hydraulic disc brakes combine mechanical and hydraulic systems. However, instead of using traditional hydraulic lines, this component uses cables.
In-Line Disc Brake: The in-line disc brake is the most common type of disc brake. It connects the caliper via a cable. When the hand brake is pulled, the cable shortens, causing the brake pads to clamp and stop the rotor. When using a cable-operated disc brake, some resistance may be felt, as this is directly caused by rotor friction.
2. Advantages
- Short braking distances.
- Easy to replace and repair.
- Lightweight.
- Good heat dissipation.
3. Disadvantages
- Requires regular adjustment and maintenance.
- Reduced performance in some severe conditions.
- More pressure is required during braking.
Foot Brake
The simplest braking system on an electric scooter is the rear foot brake, a design that is very common on budget scooters. The rider steps on the rear fender and slows the wheels by pushing in on the tires.
1. Advantages
- No maintenance is required.
- Simple to use.
- Very lightweight.
2. Disadvantages
- Poor performance.
- Requires awkward riding position when braking.
- Worse in wet conditions.
Electronic Brake
Principle of operation: Turned on by a switch that shorts the terminals to the motor to create resistance to motor rotation. When the brake lever or button is triggered, the system is activated and you will feel the scooter slow down slightly.
1. Advantages
- No maintenance required
- Light
2. Disadvantages
- Poor braking performance. Some electronic braking systems are not very sophisticated and can fail.
Regenerative Brake
How it works: Recovers the energy generated during braking and stores it in the battery to extend the driving range.
Regenerative braking is not a very powerful braking system, and there is some controversy about extending the range of electric scooters in practice. However, manufacturers often advertise it as an excellent mileage extender.
1. Advantages
- Low maintenance and lightweight. – Little energy recovery.
2. Disadvantages
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- Poor braking performance. – Batteries may not work when fully charged.
- Some regenerative braking systems are not very sophisticated and can fail.
Suspension Type
Types
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Advantages
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Disadvantages
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Cost
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Maintain
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Lifespan
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Applicable models
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Rubber Suspension
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⭐⭐
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For scooters from the same brand, spring suspension is the cheapest, rubber and hydraulic suspensions are in the middle, and swingarm suspension is the priciest.
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/
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About 3 to 5 years
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Commuter scooters and budget-friendly off-road scooters
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Spring Suspension
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⭐⭐⭐
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/
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About 3 years
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Commuter scooters
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Hydraulic Suspension
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⭐⭐⭐⭐
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Replace the hydraulic oil every six months
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Around 5 years
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Off-road scooters
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Swingarm Suspension
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⭐⭐⭐⭐⭐
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Pay attention to the structure and production process
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Around 5 years
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Off-road scooters
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Tires Type
Tire Type
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Solid Tires
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Pneumatic Tires
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Images
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Advantages
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Wear-resistant, longer lifespan.
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Better shock absorption.
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Disadvantages
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Loss of comfort.
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Leaky tires;
Regular tire pressure checks.
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Price
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Solid tires are cheaper than pneumatic tires.
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Suitable Models
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Shared scooters, slower speeds, smaller wheels for economical electric scooters.
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Consumer-grade electric scooters.
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Pneumatic and solid tires have distinct differences in structure and material.
Pneumatic tires provide cushioning through inflation, often requiring an inner tube or a tubeless sealed design. They offer better comfort and handling but require regular maintenance to maintain proper inflation and are more susceptible to road damage.
Solid tires do not require inflation and are typically made from a mixture of rubber, plastic, and other polymers, making them more durable and puncture-resistant. They are particularly suitable for complex terrains but offer lower ride comfort.
Waterproof Level
Common waterproof ratings for electric scooters
Waterproof and dustproof rating
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IPX4
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Splashproof but not dustproof. Can be used for high-intensity workouts or inclement weather conditions.
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IPX5
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Spray-proof but not dust-proof. Can be used normally in various outdoor environments.
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IPX6
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Industrial grade spray proof but not dust proof. Can be used in heavy rain but not soaked.
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IP54
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Dust intrusion cannot be completely prevented, but the amount of dust intrusion will not affect the normal operation of the product and water intrusion from splashing in all directions can be prevented.
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Lighting System
Function
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Importance
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Headlight
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Lighting, obstacle avoidance
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The most important light to ensure rider visibility.
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Rear Brake Light
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Alert others
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Make sure other road users are aware of your activities.
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Turn Signal
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Alert others
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No matter if the car is in front or behind, they can clearly see the turn signal of the scooter.
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Side Lights
Underdeck Lights
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Alert others, show personality
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It can alert other road users in low-light conditions at night and is also a display of personalization.
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Taillight
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Improve nighttime visibility
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Help other vehicles and pedestrians better judge your location and direction of riding, improving road safety.
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Overview of the Well-built Electric Scooter
Product Image
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Product Name
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Halo Knight T104
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KuKirin G2 Pro
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iENYRID M4 Pro S+ MAX
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Material
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Aluminum alloy
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Aluminum alloy
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Aluminum alloy
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Motor
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1000W*2 brushless motor
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600W brushless motor
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800W brushless motor
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Battery
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52V 21Ah
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48V 15.6Ah
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48V 20Ah
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Max Speed
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65km/h
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45km/h
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45km/h
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Brakes
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Disc brake
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Front and rear disc brake & e-brake
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Dual disc brakes
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Suspension
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Front & rear spring suspension
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Spring suspension
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Spring suspension
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Tire
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10×3.0″ pneumatic off-road tire
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9.0×3.0″ tubeless vacuum tire
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10″ off-road pneumatic tires
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Waterproof level
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IPX4
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IP5
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IPX4
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Light
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Front light, rear brake lights, rear turning light
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Headlight, turn light, taillight
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Headlight, turn light, taillight, side lights
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Relevant Certificates
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CE
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CE ROHS
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Halo Knight T104–Off-Road Preferred
- Motor Power: 1000W*2
- Battery Volt: 52V 21Ah
- Max Load: 330 lbs/150 kg
- Tires: 10×3.0″ pneumatic tires
- Max Range: 45km 28miles
- Max Speed: 65km/h 40mph
- Brakes: Disc brakes
- Suspension: Front & rear spring suspension
- Waterproof Level: IPX4
The Halo Knight T104 is equipped with a powerful 2000W motor that can climb up to 40° and a full-body aluminum alloy build for durability, making it a deserved first choice for off-road use and perfect for riders who like to go off-road. The scooter comes with a Panda display, white U7 light and rear brake light for added safety and has an IPX4 waterproof rating for use in all weather conditions. Own the Halo Knight T104 and become a great tool for your off-road endeavors. With CE certification, safety and reliability are guaranteed.
KuKirin G2 Pro–The King of Cost-Effectiveness
- Motor Power: 600W
- Battery Volt: 48V 15.6Ah
- Max Load: 265 lbs/120 kg
- Tires: 9inch rubber vacuum tires
- Max Range: 58km 36miles
- Max Speed: 45km/h 28mph
- Brakes: Front and rear disc brake & e-brake
- Suspension:
- Waterproof Level: IP54
iENYRID M4 Pro S+ MAX–Security Escort
- Motor Power: 800W
- Battery Volt: 48V 20Ah
- Max Load: 330 lbs/150 kg
- Tires: 10inch off-road tires
- Max Range: 75km 47miles
- Max Speed: 45km/h 28mph
- Brakes: Dual disc brakes
- Suspension:
- Waterproof level: IPX4
The iENYRID M4 Pro S+ MAX is equipped with a variable frequency, high-speed motor to provide strong power and a climbing ability of 10-20 degrees. The full-body aluminum alloy is built for durability, and the 10-inch off-road tires provide high performance and extra power. Pneumatic tires absorb more impact and are more comfortable than solid tires. Goes over speed bumps with ease and handles rough roads effectively. Headlight, turn signals, taillight, side lights, and colorful strip lights on both sides of the deck to guard your night riding safety in all aspects. This is an electric scooter for adult daily commuting and off-road. With CE ROHS dual certification, it is a well-deserved safety guard.
Hot Topics
What are the most reputable brands for well-made, high-quality scooters?
Who makes the best/most reliable E-scooters?
Conclusion
The components of an electric scooter are usually made of aluminum alloy, steel, plastic and other materials.
For example, frames and handlebars are usually made of aluminum alloy, wheels and bearings are usually made of steel, and casings and protectors are usually made of plastic.
These materials are durable and lightweight to ensure the performance and safety of electric scooters.
And the motor, battery, brake, suspension, tires, lights and other parts together make up a complete electric scooter.
The safety of an electric scooter comes first, so it is very important to choose an electric scooter with the best quality.
By carefully researching and comparing different brands and models of electric scooters, you can find the best option for your needs.
Whether you are commuting on city streets or exploring country lanes, a good quality electric scooter will bring you convenience and fun. We hope you will find the best electric scooter for your needs and budget and enjoy the fun of scooting!
More Reading
How to Choose the Right Electric Scooter Tires for You?
How to Choose the Right Electric Scooter Suspension for You?
Is the Size of the Electric Scooter’s Battery Related to Its Range?